Ua kom tiav Kev cob qhia cov khoom siv rau plaub hom Kev Tiv Thaiv -Corrosion Heating Tubes (Fermentation Rhiav Tus Neeg Ua Haujlwm & Kev Pabcuam Tus Kws Kho Mob)

# Kev cob qhia cov ntaub ntawv qhia txog plaub yam kev tiv thaiv -Corrosion Heating Tubes (Fermentation Workshop Operator & Maintenance Technician Training) ## Tshooj 1: General Basic Training Module (Yuav tsum tau rau Txhua Tus Neeg Kawm) 1.1 Lub Hom Phiaj thiab Kev Kawm Lub Hom Phiaj Pab Pawg 1. Kev cob qhia cov hom phiaj tsis muaj cov ntsiab lus tseem ceeb, cov ntsiab lus tseem ceeb, Kev cais tawm thaum muaj xwm txheej ceev, thiab GMP cov ntaub ntawv sau cov cai ntawm plaub lub raj cua sov; tshem tawm cov txiv neej- ua haujlwm tsis raug, txo cov khoom siv poob qis, thiab kev pheej hmoo ntawm cov kab mob sib kis. 2. Cov tub ntxhais kawm uas yog Frontline fermentation cov neeg ua haujlwm, cov kws kho cov cuab yeej siv, cov kws tshuaj xyuas QA, cov kws tswj xyuas cov khoom siv, thiab cov neeg ua haujlwm tshiab induction kev cob qhia. Universal Basic Theoretical Knowledge 1.2 1. Lub hom phiaj tseem ceeb ntawm fermentation cua sov raj yog ua kom tau raws li cov hauv qab no: kev tswj qhov kub thiab txias, tsis muaj cua sov hloov, thiab CIP cua sov auxiliary cua sov qhov chaw. 2. Cov kev ua haujlwm dav dav: kev khiav hauj lwm qhov kub thiab txias, tsim siab, thiab cov yam ntxwv ntawm CIP acid / alkali tshuaj tua kab mob nruab nrab . 3. Kev tswj hwm kev nyab xeeb ntawm kev ua haujlwm ntau yam {10} Cov kev txwv tsis pub ua haujlwm, txwv tsis pub ua haujlwm dav dav, LOTO lockout-tagout cov cai ua ntej disassembly. 4. Universal GMP traceability yuav tsum: cov khoom siv tshwj xeeb serial tooj tswj, patrol/maintenance/fault records filling norms, document storage cycle, and dual electronic-paper filing rules{14} Kev cob qhia cov txheej txheem ua haujlwm kub loops thaum pib thiab kaw 2. Cov lus teb thawj zaug rau lub tswb txawv txav: kev cuam tshuam lub zog, kev sib cais ntawm lub valve, cov qauv khaws cia, kev xa tawm 3. Cov txheej txheem rau kev ua tiav cov ntaub ntawv soj ntsuam xyuas, cov ntaub ntawv khaws tseg, thiab cov ntaub ntawv pov tseg txhaum cai 4. Cov txheej txheem dav dav ntawm lub raj ntim cov khoom tsis xws luag: static pom kev ruaj ntseg 20 kev kuaj xyuas tag nrho tom qab 5. 1.4 Universal Assessment Standards 1. Theoretical sau ntawv xeem (40 cov ntsiab lus): cov ntaub ntawv tseem ceeb, kev ruaj ntseg cov cai, thiab GMP archive cov kev cai 2. Kev soj ntsuam kev ua hauj lwm (60 cov ntsiab lus): pom qhov tsis xws luag, cov ntaub ntawv tiav, tswb pov tseg, startup/shutdown Passing qhab nia: 70 ntsiab lus; cov neeg ua haujlwm uas tsis tsim nyog yuav tsum tau txais kev cob qhia thiab kev ntsuam xyuas ua ntej lawv mus ua haujlwm. ## Tshooj 2: Kev Kawm Tshwj Xeeb Module rau 316L Stainless Steel Heating Tubes 2.1 Theoretical Knowledge Points 1. Cov yam ntxwv ntawm 316L stainless hlau yog raws li nram no: ib tug chromium-nplua nuj passive zaj duab xis tiv thaiv-corrosion txoj cai; cov txheej txheem kev puas tsuaj yog tsav los ntawm cov tshuaj chloride ntau tshaj 50 ppm thiab alkali kub tshaj 60℃. 2. Cov ntsiab lus tseem ceeb hauv kev ua: argon rov qab tiv thaiv vuam, ncej-weld polishing thiab passivation, thiab cov phom sij ntawm cov pa roj carbon sib xyaw tsis muaj kev sib cais . 3. Core attenuation txoj cai, cov txheej txheem corrosion ntawm cov phab ntsa, nyias nyias: scaling hloov raws li lub sij hawm kev pab cuam nce . 4. Lub hauv paus ntsiab lus ntawm kev sib txuas kev txhawb nqa: tsis siv neeg cov kua qaub descaling program ua rau lub logic, chloride online saib xyuas, tso pa tawm, thiab alkali kub interlock. 5. Tag nrho - lub neej- lub voj voog tus yam ntxwv: tus nqi pib qis, tus nqi kho mob siab nyob rau hauv kev ua haujlwm siab 5 chloride{4} {4} ntawm -Site 1. Kev tshuaj xyuas ua ntej- pib: kev tshuaj xyuas lub valve, PTFE cais strip kev ruaj ntseg kuaj xyuas, thiab kev cuam tshuam cov teeb liab kev pom zoo 2. Segmented kub nce kev tswj, cua sov fais fab parameter saib xyuas thiab kaw 3. Cov txheej txheem ua haujlwm rau txhua hli online acid descaling 4. Ultrasonic thickness 2. auxiliary operation 5. Local supplementary passivation operations for corroded weld positions 6. Flow of long-term idle cleaning, blow- drying, and sealed storage operations 2.3 Patrol Inspection & Fault Judgment Training 1. Cov ntsiab lus tseem ceeb ntawm kev hloov chaw saib xyuas kev txheeb xyuas: tsis muaj xeb, tsis muaj zog tsis zoo 2. Cov yam ntxwv tsis xws luag: weld pitting to to, hnyav scaling overheating, and alkali over-kub alarm 3. Fault grading process: minor rusting isolation, heavy wall thinning application for replacement, and emergency tank emptying for to to . 2.4 Kev cob qhia tshwj xeeb rau kev ntsuas kub ntawm Forbidal. manually 2. Siv cov hlau scrapers thiab steel hlau txhuam los txhuam qhov saum npoo ntawm lub raj ntim 3. Txhim kho cov hlua khi nrog qhov siab ntawm qis dua 12 degree, tsis quav ntsej txog kev cuam tshuam ntawm cov ceg tso tawm . 4. Muab cov pa roj carbon steel kev txhawb nqa yam tsis muaj PTFE cais cov seem. 2.5 Cov ntsiab lus tshwj xeeb ntawm cov tshuaj chloride 1. txwv, alkali interlock kub qhov pib, thiab qhov tsawg kawg nkaus inclination inclination 2. Kev ua haujlwm zoo: pom kev txheeb xyuas cov xeb tsis xws luag, kev koom tes koom tes rau phab ntsa thickness tshuaj xyuas, thiab qhov pib ntawm cov kua qaub descaling program. ## Tshooj 3: Kev cob qhia tshwj xeeb rau Ntshiab Titanium Heating Tubes 3.1 Theoretical Knowledge Points 1. Qib 2 ntshiab titanium anti-corrosion mechanism: tus kheej- kho TiO₂ passivation zaj duab xis hauv cov pa oxygen- nplua nuj ib puag ncig; irreversible uniform corrosion tshwm sim los ntawm kab fluoride ions. 2. Ua los tiv thaiv- kev ua qias tuaj: khawb-dawb refining thev naus laus zis, siab-purity argon vuam, thiab ib qho kev ywj pheej fluorine-rhiav pub dawb. 3. Lub hauv paus ntsiab lus ntawm galvanic corrosion ntawm steel PT. Kev rho tawm. 4. Kev tswj cov logic rau CIP aeration txuas: kev kho lub cev tiv thaiv rau cov pa oxygen yaj uas siab tshaj 8 mg/L, thiab fluoride dual interlock shutoff txoj cai. 5. Qhov zoo ntawm GMP ua raws: xoom hnyav hlau ion nag lossis daus, uas muaj feem xyuam rau siab -tus qauv tshuaj sterile.