Yuav ua li cas kom ntseeg tau qhov zoo ntawm Cartridge rhaub

Qhov zoo ntawm cov khoom siv hluav taws xob muaj feem cuam tshuam ncaj qha rau lawv qhov kub npaum li cas, lawv nyob ntev npaum li cas, lawv siv nyab xeeb npaum li cas, thiab cov khoom siv hauv qab dej ua haujlwm zoo li cas. Txhawm rau kom paub tseeb tias lawv qhov zoo, nws yog ib qho tseem ceeb rau kev teeb tsa kev tswj hwm tag nrho uas suav nrog kev xaiv cov khoom siv raw, tswj cov txheej txheem tsim khoom tseem ceeb, tshuaj xyuas qhov zoo ntawm tag nrho cov txheej txheem, thiab muab cov kev tswj hwm kev tsim khoom rau hauv qhov chaw. Txhawm rau kom paub tseeb tias cov khoom lag luam ruaj khov thiab txhim khu kev qha, txhua qhov txuas yuav tsum yog tus qauv, tuaj yeem kuaj xyuas, thiab tuaj yeem taug qab mus rau qhov chaw. Kab lus no nkag mus rau hauv cov ntsiab lus tseem ceeb ntawm kev ruaj ntseg zoo rau lub tshuab cua sov los ntawm peb lub kaum sab xis: kev tswj cov tub ntxhais txuas, cov qauv tshuaj ntsuam xyuas tseem ceeb, thiab kev txhawb nqa kev tsim khoom. Nws muaj txiaj ntsig zoo rau ob qho tib si kev tsim khoom thiab kev yuav khoom.

I. Xaiv cov khoom siv raw: Qhov tseem ceeb tshaj plaws ntawm kev ruaj ntseg zoo
Muaj tsuas yog tsib qhov tseem ceeb hauv lub tshuab rhaub dej kub: cov cua sov xaim, cov khoom siv insulating, lub plhaub hlau, cov khoom sib khi, thiab lub davhlau ya nyob twg. Tab sis qhov zoo thiab qhov zoo npaum li cas cov ntaub ntawv no sib phim nrog ib leeg yog qhov tseem ceeb thaum nws los txog rau kev txheeb xyuas qhov zoo ntawm cov khoom. Ua ntej nkag mus rau hauv lub Hoobkas, tag nrho cov khoom siv raw yuav tsum dhau los ntawm kev kuaj xyuas lub cev thiab tshuaj lom neeg thiab ntsuas qhov ntsuas. Qhov no yog kom paub tseeb tias tsuas yog cov khoom tsim nyog tau siv rau hauv cov txheej txheem tsim khoom. Nov yog cov txheej txheem rau kev xaiv txhua yam khoom tseem ceeb:


1. Cov Cuab Yeej Hluav Taws Xob: Cov Hluav Taws Xob Hluav Taws Xob, tsuas yog siv cov khoom uas ua tau raws li kev ua tau zoo thiab cov qauv ntsuas
Cov cua sov xaim yog qhov tseem ceeb tshaj plaws ntawm lub tshuab rhaub dej kub. Cov khoom siv ncaj qha cuam tshuam zoo npaum li cas nws hloov hluav taws xob mus rau cua sov, nws tiv taus qhov kub thiab txias npaum li cas, thiab nws zoo npaum li cas rau lub zog.

Kev xaiv cov khoom: Nickel{0}}chromium alloy (NiCr80/20) yog qhov kev xaiv zoo tshaj plaws rau cov xwm txheej ib txwm muaj. Nws yuav tsum muaj kev tiv thaiv ruaj khov (1.0 ~ 1.2Ω·mm² / m), muaj peev xwm tswj tau qhov kub thiab txias txog li 900 degree, thiab tsis txhob nkim thaum siv qhov kub thiab txias rau lub sijhawm ntev. Rau cov xwm txheej cua sov nrog qhov kub siab heev (txog 1200 degree), hlau -chromium- aluminium alloy yog qhov ua tau. Nws yuav tsum muaj zog ntawm qhov kub thiab txias thiab resistant rau creep. Nws tsis raug tso cai siv cov khoom siv rov ua dua tshiab lossis qis dua -purity alloy hlau.

Kev hloov kho: Raws li cov khoom lag luam ntsuas lub zog thiab qhov tsim hluav taws xob, koj yuav tsum tuaj yeem kho cov cua sov xaim hlau txoj kab uas hla (tsis pub dhau ± 0.01 hli) thiab kev kam rau siab (hauv ± 2%). Ua ntej winding, cov hlau yuav tsum tau ncaj thiab ntxuav ntawm cov roj. Qhov no yog txhawm rau tiv thaiv cov cua sov hauv cheeb tsam tom qab, uas tuaj yeem tshwm sim thaum lub xov hlau txoj kab uas hla tsis sib xws thiab lub zog ceev hauv zos yog siab dhau.

2. Insulating Filler: Cov khoom tseem ceeb tshaj plaws yog ob lub ntsiab lus ntawm cov rwb thaiv tsev thiab cov cua sov ua haujlwm, siab purity, thiab siab ceev.
Muaj magnesium oxide hmoov (MgO) yog cov khoom siv ntau tshaj plaws. Nws ua kom cov cua sov xaim tsis txhob kov lub plhaub hlau (uas tiv thaiv hluav taws xob tawm) thiab txav cov cua sov los ntawm cov cua sov xaim mus rau lub plhaub (uas ua rau nws ua haujlwm zoo dua). Nws yuav tsum ua tau raws li ob qhov kev xav tau ntawm kev ua ob qho tib si insulator thiab ib tus neeg xyuas pib zoo ntawm cov cua sov. Qhov no yog qhov tseem ceeb uas ua kom lub tshuab cua sov kom tsis txhob muaj hluav taws xob poob.

Purity thiab Dryness: Koj yuav tsum siv magnesium oxide hmoov uas yog yam tsawg 99.5% ntshiab. Hmoov tsis tshua muaj purity thiab cov kab mob tsis zoo tuaj yeem ua rau rwb thaiv tsev tsis zoo. Ua ntej nkag mus rau cov nroj tsuag, cov dej noo yuav tsum tau kuaj xyuas (nws yuav tsum tsawg dua 0.5%). Txhawm rau kom tsis txhob muaj qhov cuam tshuam los ntawm kev poob qis tom qab nqus dej noo, cov khoom yuav tsum tau qhuav ua ntej (ntawm qhov kub thiab txias ntawm 200℃rau 4 teev).

Particle Size Matching: Txhawm rau kom tsis txhob ua kom tsis txhob txhaws lub tshuab cua sov kom zoo, xyuas kom meej tias magnesium oxide hmoov yog qhov loj. Rau txoj kab uas hla zoo, siv 800 mus rau 1000 mesh, thiab rau qhov ntxhib diameters, siv 400 mus rau 600 mesh. Qhov no yuav ua kom paub tseeb tias tsis muaj voids thiab txhaws yog ntom.

3. Hlau Plhaub: Tiv thaiv thiab nqa cov cua sov, cov khoom siv uas haum rau ntau qhov xwm txheej, thiab siab -precision forming
Lub plhaub yog lub raj seamless ua los ntawm cov hlau tsis muaj steel uas yuav tsum muaj cov khoom siv hluav taws xob zoo, tiv thaiv corrosion, thiab lub zog tib lub sijhawm. Qhov tseeb ntawm nws cov duab muaj qhov cuam tshuam ncaj qha rau qhov nws tuaj yeem ntsia tau zoo thiab qhov ntom ntom nws tuaj yeem sau tau li cas. Rau cov xwm txheej ib txwm, 304/316 stainless hlau yog qhov kev xaiv zoo tshaj plaws. Nws tuaj yeem hloov kho raws li xav tau rau cov xwm txheej txawv txawv.

Xaiv cov khoom siv zoo: 304 stainless hlau yog siv rau cov kua dej qhuav lossis nruab nrab, 316 stainless hlau yog siv rau cov acids tsis muaj zog, tsis muaj zog hauv paus, thiab cov av noo siab, thiab titanium alloy lossis Hastelloy yog siv rau cov tshuaj muaj zog corrosive. Qhov saum npoo ntawm cov khoom yuav tsum tsis muaj khawb los yog xuab zeb qhov, thiab nws yuav tsum muaj peev xwm tiv taus corrosion (tsis muaj xeb tom qab 300 teev ntawm kev ntsuas ntsev tsuag).

Tsim thiab Precision: Peb siv seamless precision stainless hlau raj, thiab welded raj tsis raug tso cai. Sab nraud txoj kab uas hla yuav tsum nruj me ntsis tswj (± 0.05mm) thiab phab ntsa thickness kam rau ua yuav tsum nruj me ntsis tswj (± 0.03mm). Lub raj lub cev yuav tsum ncaj (tsawg dua lossis sib npaug li 0.5mm / m), thiab qhov kawg yuav tsum tau txiav tiaj tus yam tsis muaj burrs los xyuas kom meej qhov ruaj khov ntawm lub raj txo thiab ntim cov txheej txheem ua raws li.

4. Cov khoom siv sealing: Tus yuam sij ua kom cov dej noo thiab xau tawm, nrog rau muaj peev xwm tiv taus qhov kub thiab txias thaum tseem sealing zoo.
Qhov kawg ntawm lub davhlau ya nyob twg thiab sealing kawg ntawm lub tshuab hluav taws xob cartridge yog qhov uas cov dej noo thiab xau feem ntau yuav tshwm sim. Txhawm rau kom paub tseeb tias cov khoom sib khi tsis muaj hnub nyoog lossis tawg thaum lub sijhawm, nws yuav tsum tau ua kom haum rau qhov chaw pabcuam. Qhov no tseem yuav ua kom cov dej noo thiab lwm yam kab mob tsis tuaj yeem nkag mus rau hauv thiab ua rau lub rwb thaiv tsev tsis ua haujlwm.

Sealing Material: Qhov kawg kaw yog kaw los ntawm lub taub hau txias lossis vuam. Txhawm rau kom paub tseeb tias tsis muaj qhov cua thiab tsis muaj vuam tsis tiav, lub vuam hlau yuav tsum tau ua los ntawm cov khoom siv tib yam li lub plhaub. Lub filling thiab sealing ntawm lub davhlau ya nyob twg kawg siv yog siab -kub epoxy resin kua nplaum (kub tsis kam Siab dua lossis sib npaug li 200 degree) lossis ceramic seals. Cov no yuav tsum muaj zog thiab tsis sib cais tom qab kho, thiab lawv yuav tsum muaj peev xwm khaws cov plua plav thiab dej (qib siab dua lossis sib npaug ntawm IP65).

Kev Pabcuam Sealing: Lub nplhaib silicone roj hmab sealing (kub tsis kam siab dua lossis sib npaug li 180 degree) yog muab tso rau ntawm qhov sib koom ntawm qhov kawg ntawm lub davhlau ya nyob twg thiab lub plhaub kom paub tseeb tias nws tsis muaj hnub nyoog lossis ntsws thaum nws khiav ntawm qhov kub siab ntev ntev thiab cov dej tsis tuaj yeem nkag mus.

5. Guarantee rau hluav taws xob kev twb kev txuas, kub tsis kam, thiab tsis tshua muaj kev sib cuag tsis kam rau lub davhlau ya nyob twg thaiv thiab accessories.
Lub davhlau ya nyob twg thaiv txuas lub zog thiab yuav tsum muaj cov khoom siv hluav taws xob zoo, qhov kub thiab txias tsis kam tiv thaiv kom lub davhlau ya nyob twg kawg ntawm qhov kub kub thaum nws kub dhau.

Khoom siv rau lub davhlau ya nyob twg: Lub davhlau ya nyob twg ncej yog tsim los ntawm tooj liab liab uas tau npib tsib xee-plated. Nws yuav tsum muaj peev xwm ua tau hluav taws xob zoo (resistivity Tsawg dua lossis sib npaug ntawm 0.0175Ω·mm² / m) thiab tiv thaiv oxidation. Lub hauv paus insulating davhlau ya nyob twg yog tsim los ntawm siab - zaus ceramics uas tuaj yeem tswj qhov kub txog li 300 degrees Celsius. Cov khoom yas uas tuaj yeem tawg ntawm qhov kub thiab txias tsis raug tso cai.

Kev Sib Txuas Lus: Argon arc vuam yog siv los txuas lub davhlau ya nyob twg thiab cov cua sov xaim. Qhov no ua kom ntseeg tau tias cov vuam muaj zog thiab ua tiav, nrog rau kev tiv thaiv qis dua lossis sib npaug li 5mΩ. Qhov no tiv thaiv qhov chaw vuam ntawm qhov kub hnyiab tom qab.

II. Cov Txheej Txheem Ntau Lawm: Qhov tseem ceeb ntawm Kev Tswj Xyuas Zoo
Nws zoo li kev ua kom sov lub cartridge yog ib qho yooj yim: qhwv cov hlau, muab cov raj tso ua ke, ntim lawv, txo cov raj, kaw lawv, txuas lawv, thiab cia lawv zaum. Tab sis txhawm rau tshem tawm cov khoom tsis zoo hauv cov khoom, qhov tseem ceeb tshaj plaws yog kev tswj cov txheej txheem tsis ua haujlwm, ua kom cov khoom siv raug, thiab kev ua haujlwm ua qauv rau txhua tus txheej txheem. Lub tswv yim tseem ceeb ntawm kev tswj cov txheej txheem yog kom tshem tawm qhov yuam kev zais, ua kom cov khoom sib haum ua ke, thiab ua kom qhov tseeb qhov tseeb. Cov hauv qab no yog cov txheej txheem tswj cov txheej txheem rau txhua tus txheej txheem hauv paus:

1. Cua sov Hlau Winding: Winding uas yog txawm thiab kho lub cev pob txha kom tsis txhob txav thiab luv luv -circuiting
Kev faib hluav taws xob ceev yog cuam tshuam ncaj qha los ntawm qhov sib npaug ntawm cov hlau cua sov li cas. Txhawm rau tshem tawm qhov tsis sib xws ntawm phau ntawv winding, koj yuav tsum siv cov khoom siv tshwj xeeb tsis siv neeg hlau winding.

Ua ntej winding, qhwv lub cua sov xaim nyob ib ncig ntawm lub siab -kub tej hub pob txha kom paub tseeb tias lub winding suab yog txawm (dav ± 0.5mm) thiab hais tias tsis muaj overlapping los yog xoob xov hlau. Cov pob txha ceramic tuav cov cua sov xaim nyob rau hauv qhov chaw kom nws tsis txav thiab kov lub plhaub thaum lub sij hawm txhaws thiab lub raj shrinking txheej txheem, uas tuaj yeem ua rau luv luv.

Tom qab winding, qhov ntev ntawm cov hlau lead hlau sab laug ntawm ob qho kawg ntawm cov cua sov hlau yog qhov tseeb, thiab txoj haujlwm vuam nrog lub davhlau ya nyob twg thaiv tau teeb tsa ua ntej kom tsis txhob muaj cov hlau lead ntev dhau los ua rau sab hauv.

2. Sau nrog magnesium oxide hmoov: siab - siab, ntom ntim kom tshem tawm qhov chaw khoob hauv
Cov txheej txheem filling yog qhov tseem ceeb tshaj plaws ntawm kev ua kom paub tseeb tias cov khoom siv hluav taws xob muaj hluav taws xob muaj hluav taws xob thiab ua kom sov zoo. Muaj qee zaum cov kab noj hniav thaum sau los ntawm tes, yog li tsis siv neeg siab - siab vibration filling tshuab yuav tsum tau siv kom ua tiav "kev co + siab siab" dual filling thiab xyuas kom tsis muaj qhov khoob thiab cov hmoov magnesium oxide yog ntom heev.

Cov txheej txheem filling tshwm sim peb mus rau plaub zaug. Tom qab txhua qhov txhaws, siab - zaus co (30–50 Hz) thiab siab -siab compaction (10–20 MPa) ua tiav. Magnesium oxide hmoov nyob rau hauv lub raj yuav tsum muaj qhov ceev ntawm tsawg kawg yog 2.8g / cm³ tom qab sau kom tshem tawm tag nrho cov huab cua nyob rau hauv lub hnab (cua yog ib tug phem thermal conductor, uas yuav ua rau lub zos overheating thiab qis rwb thaiv tsev kev ua tau zoo).

Thaum sau, xyuas kom meej tias magnesium oxide hmoov npog tag nrho cov cua sov hlau thiab tsis muaj qhov cuam tshuam. Cov hlau cua sov yuav tsum nyob hauv nruab nrab ntawm lub raj lub cev, nrog rau qhov kev ncua deb ntawm lub plhaub sab hauv phab ntsa kom tsis txhob muaj hluav taws xob tsis zoo los ntawm qhov chaw ze ze ze.

3. Tube Txo txoj kev sib sau: Cov Tube Txias Txias Nrog Precision, Kev Tswj Xyuas nruj ntawm qhov loj thiab haum
Cov txheej txheem txo cov raj yog ua kom txias txoj kab uas hla ntawm lub plhaub stainless hlau ua kom lub plhaub zoo sib xws nrog cov magnesium oxide hmoov, tshem tawm qhov khoob, txhim kho thermal conductivity thiab mechanical zog, thiab yog cov txheej txheem tseem ceeb txiav txim siab thermal conduction efficiency ntawm cov khoom nyob rau theem tom ntej.

Siv lub CNC precision raj txo lub tshuab los tswj qhov ceev (5-10 mm / s) thiab siab (nrog rau lub raj txoj kab uas hla) ntawm lub raj txo cov txheej txheem. Qhov no yuav ua kom lub cev sab nraud ntawm lub raj lub cev ua tau raws li cov qauv tsim tom qab lub raj txo qis thiab lub cev lub raj yog ncaj thiab tsis muaj deformation thiab kev nyuaj siab.

Tom qab txo cov raj, lub plhaub thiab magnesium oxide hmoov haum ua ke tsawg kawg 99% ntawm lub sijhawm. Txhawm rau kom cov magnesium oxide hmoov tsis txhob tso tawm thiab ua cov voids hauv lub raj lub cev, maj mam co nws ntawm tes kom nws tsis txhob xoob.

4. Muab ob npaug rau sealing kom tsis txhob muaj dej tawm thiab tso tseg
Muaj ob hom kev sib khi rau cov khoom siv hluav taws xob: cua sov kawg sealing thiab davhlau ya nyob twg kawg sealing. Ob lub ntsaws ruaj ruaj yuav tsum tsis txhob muaj lub kaum sab xis tuag kom cov dej noo thiab av tsis tuaj yeem nkag mus rau hauv. Qhov no yog ib qho tseem ceeb rau cov khoom ua haujlwm hauv cov dej ntub lossis mob hnyav.

Rau cua sov kawg sealing, siv lub taub hau txias sealing los yog argon arc vuam sealing. Cold heading sealing ua haujlwm rau cov raj uas muaj cov kab me me (tsawg dua lossis sib npaug li 8 hli) thiab tsis tso cov kab nrib pleb lossis deformities thaum kawg thaum nws ua tiav nrog nruj sealing. Argon arc vuam sealing ua haujlwm zoo rau cov raj nrog txoj kab uas hla ntawm 10 hli lossis ntau dua. Tom qab vuam, qhov vuam taw tes yog polished thiab polished dua. Tsis muaj qhov cua lossis qhov vuam tsis tiav, thiab kev ntsuas huab cua nruj yog ua tiav (kev nce nqi ntawm 0.2MPa, tsis muaj cua npuas hauv dej).

Sealing qhov kawg ntawm lub davhlau ya nyob twg: Ua ntej, txuas lub ceramic davhlau ya nyob twg puag rau lub raj lub cev. Tom qab ntawd, sau nws nrog siab -kub epoxy resin kua nplaum thiab kho nws ntawm qhov kub thiab txias (120℃rau 2 teev) tom qab sau. Tom qab kho, cov nplaum txheej tsis muaj kab nrib pleb lossis cua npuas thiab haum nruj nrog lub plhaub thiab lub davhlau ya nyob twg. Thaum kawg, muab tso rau ntawm lub nplhaib silicone roj hmab sealing kom tiav ob lub sealing.

5. Kev laus ntawm cov khoom: Siab -Tsub Laug Nrog Lub Hwj Chim Rau Kev Ntsuam Xyuas Qhov Tsis Zoo
Kev kuaj kev laus yog qhov kev ntsuam xyuas zaum kawg hauv cov txheej txheem tsim khoom. Los ntawm simulating lub hwj chim- ntawm kev laus ntawm cov khoom nyob rau hauv qhov kev pab cuam tiag tiag ib puag ncig, zais qhov tsis xws luag (xws li vuam tsis tiav, rwb thaiv tsev tsis zoo, lub zog tsis sib npaug) raug nthuav tawm ua ntej los tiv thaiv cov khoom tsis tsim nyog los ntawm kev ntws mus rau hauv lub khw.

Cov txheej txheem kev laus: Ua lub zog- ntawm kev laus ntawm lub tshuab hluav taws xob ua tiav ntawm lub ntsuas hluav taws xob rau 2 ~ 4 teev thiab ua kom sov rau qhov ntsuas kub ua haujlwm. Tiag -lub sijhawm saib xyuas cov haujlwm tam sim no, kev tiv thaiv kev tiv thaiv thiab qhov kub ntawm qhov chaw faib tawm thaum lub sijhawm laus.

Kev soj ntsuam cov qauv: Tam sim no ruaj khov thaum lub sijhawm laus (kev ua siab ntev ± 2%), kev tiv thaiv hluav taws xob ntau dua lossis sib npaug ntawm 500MΩ (ntawm chav tsev kub), thiab qhov kub ntawm qhov chaw faib khoom tsis sib xws (tsis muaj cheeb tsam overheating, qhov kub sib txawv tsawg dua lossis sib npaug li 10 degree). Yog tias qhov hloov pauv tam sim no, rwb thaiv tsev tsis kam poob lossis qhov kub dhau hauv zos tshwm sim, cov khoom raug txiav txim ncaj qha raws li tsis tsim nyog thiab muab pov tseg.

III. Tag Nrho -Txoj Kev Tshuaj Xyuas Zoo: Kab kawg ntawm Kev Tiv Thaiv rau Kev Pov Hwm Zoo
Los ntawm cov khoom siv raw nkag mus rau cov khoom tiav tiav, plaub- qib kev soj ntsuam zoo ntawm cov khoom siv raw khoom nkag mus kuaj → txheej txheem hauv - txheej txheem tshuaj xyuas → cov khoom tiav tag nrho - khoom tshuaj xyuas → ex- Hoobkas kuaj sampling yuav tsum tau tsim. Txhua qhov kev tshuaj ntsuam xyuas muaj cov ntaub ntawv, cov qauv thiab kev taug qab, thiab cov ntaub ntawv tshuaj xyuas tau khaws cia rau tsawg kawg 1 xyoo kom ntseeg tau tias cov khoom tsis tsim nyog tsis ntws mus rau hauv cov txheej txheem tom ntej lossis tawm hauv lub hoobkas. Cov cuab yeej tshuaj xyuas yuav tsum tau ntsuas tsis tu ncua (calibration voj voog Tsawg dua lossis sib npaug li 6 lub hlis), thiab cov neeg soj ntsuam yuav tsum tuav daim ntawv pov thawj ua haujlwm. Cov khoom tseem ceeb tshuaj xyuas thiab cov qauv rau txhua qhov txuas yog raws li hauv qab no:

1. Raw Material Incoming Inspection: Tag Nrho -Kev kuaj lub cev thiab tshuaj lom neeg, Parameter Verification
Tag nrho cov ntaub ntawv raw yog ua raws li tag nrho - cov khoom tshuaj xyuas los ntawm lub tuam tsev soj ntsuam zoo tom qab nkag mus rau hauv lub Hoobkas, thiab tsuas yog muab tso rau hauv cia tom qab dhau qhov kev tshuaj xyuas. Cov khoom tseem ceeb ntawm kev tshuaj xyuas yog:

Cov cua sov hlau: cov khoom siv spectral tsom xam (kev tshuaj xyuas ntawm cov alloy muaj pes tsawg leeg), kev ntsuas kev tiv thaiv, kev kuaj kab hluav taws xob tiv thaiv kab mob, kuaj oxidation tsis kam;

Magnesium oxide hmoov: purity test, ya raws nrhiav kom tau, particle loj nrhiav kom tau, rwb thaiv tsev kuj kuaj;

Stainless hlau plhaub: cov khoom siv spectral tsom xam, sab nraud txoj kab uas hla / phab ntsa thickness kam rau ua, nrhiav kom tau ncaj, ntsev tsuag corrosion kuj kuaj;

Sealing / thaiv cov ntaub ntawv: kev ntsuas kub tsis kam, kev ntsuas kev ua haujlwm rwb thaiv tsev, vuam / adhesion lub zog kuaj.

2. Txheej txheem hauv-Kev soj ntsuam txheej txheem: 100% Kev tshuaj xyuas rau cov txheej txheem tseem ceeb kom tsis txhob muaj qhov tsis xws luag
100% kev tshuaj xyuas hauv online yog siv rau plaub qhov tseem ceeb ntawm cov hlau winding, filling, raj txo thiab sealing, thiab kev soj ntsuam kuaj (sampling ratio Ntau dua lossis sib npaug li 20%) yog siv rau lwm cov txheej txheem. Yog tias qhov kev tshuaj xyuas tsis tsim nyog, lub tshuab raug kaw rau kev kho tam sim ntawd, thiab cov khoom lag luam yav dhau los raug taug qab rau rov- tshuaj xyuas.

Hlau winding txheej txheem: tshuaj xyuas qhov sib xws ntawm winding suab thiab seb puas muaj cov xov hlau sib tshooj, thiab sim ntsuas qhov tsis kam ntawm cov cua sov xaim nrog lub tshuab hluav taws xob kom ntseeg tau tias nws ua tau raws li cov qauv tsim;

Cov txheej txheem sau: tshuaj xyuas qhov ntom ntawm magnesium oxide hmoov hauv lub raj, co lub raj lub cev maj mam los ntawm txhais tes tsis muaj kev xav xoob, thiab tshuaj xyuas qhov nruab nrab ntawm cov cua sov hlau;

Tube txo cov txheej txheem: tshuaj xyuas cov kab sab nraud, phab ntsa tuab thiab qhov ncaj ntawm lub raj lub cev, thiab tshuaj xyuas txhua lub raj ib los ntawm ib qho nrog lub ntsuas ntsuas caliper thiab ncaj nraim;

Cov txheej txheem sealing: ua qhov ntsuas huab cua nruj ntawm qhov cua sov kawg thiab kev ntsuas kev sib khi ntawm qhov kawg ntawm lub davhlau ya nyob twg (kev sim immersion, tsis muaj dej nkag).

3. Cov khoom tiav tiav tag nrho-Kev tshuaj xyuas yam khoom: 100% Tag Nrho-Parameter Tshuaj Xyuas kom tshem tawm cov khoom tsis tsim nyog
Tom qab tsim cov khoom tiav lawm, 100% tag nrho- cov khoom siv hluav taws xob thiab kev ua haujlwm ntawm lub cev yog ua tiav, suav nrog tsib pawg: zoo li, qhov loj me, kev ua haujlwm hluav taws xob, kev ua haujlwm kub thiab rwb thaiv tsev. Tag nrho cov khoom tuaj yeem nkag mus rau qhov txuas kev laus tsuas yog tom qab ua tiav cov qauv. Cov qauv kev soj ntsuam tseem ceeb (tag nrho raws li lub teb chaws tus qauv GB / T 23797-2009) yog raws li hauv qab no:

表格

Kev soj ntsuam cov khoom kuaj Standard
Kev tshuaj xyuas qhov tshwm sim Tsis muaj khawb, xeb lossis deformation ntawm qhov chaw, tsis muaj kab nrib pleb ntawm lub foob, thiab ruaj khov terminal blocks
Kev soj ntsuam loj Qhov kev kam rau ntawm sab nraud txoj kab uas hla, qhov ntev thiab qhov cua sov qhov ntev yog tag nrho Tsawg dua los yog sib npaug rau ± 0.5 hli, thiab cov xov tooj sib txuas
Resistance Test Qhov kam rau ntawm lub xeev txias tsis kam tus nqi thiab tsim tus nqi tsawg dua los yog sib npaug rau ± 2%
Rwb thaiv tsev Resistance Test nrog 500V megohmmeter ntawm chav tsev kub, Ntau tshaj lossis sib npaug rau 500MΩ; Ntau dua lossis sib npaug rau 10MΩ ntawm qhov kub thiab txias (200 degree)
Kev ntsuas hluav taws xob tiv thaiv 1500V AC voltage rau 1 feeb yam tsis muaj kev tawg thiab flashover
Leakage Tam sim no Leakage tam sim no Tsawg dua los yog sib npaug rau 0.5mA nyob rau hauv qhov ntsuas voltage
Surface Temperature Ua haujlwm ntawm qhov ntsuas hluav taws xob rau 30 feeb nrog qhov sib txawv ntawm qhov kub thiab txias thiab tsis muaj cua sov hauv zos
4. Ex-Kev kuaj xyuas lub Hoobkas: Batch Sampling kom paub meej qhov zoo ntawm tag nrho cov khoom
Tom qab cov khoom tiav tiav dhau qhov kev kuaj kev laus, ex-Kev kuaj xyuas lub Hoobkas yog ua raws li cov khoom tsim tawm, nrog rau qhov piv txwv ntawm 5% ntawm txhua pawg (tsawg kawg 10 daim). Cov khoom tshuaj ntsuam xyuas suav nrog cov khoom tiav tag nrho - kev tshuaj xyuas cov khoom + ntev - kuaj kev laus (12 teev). Yog tias ib qho khoom tsis tsim nyog tau pom nyob rau hauv kev tshuaj ntsuam xyuas, tag nrho cov khoom ntawm cov batch yog rov- tshuaj xyuas; yog tias tseem muaj cov khoom tsis tsim nyog tom qab rov- tshuaj xyuas, tag nrho cov khoom raug muab pov tseg. Txhua yam khoom yog txuas nrog cov khoom tsim nyog daim ntawv pov thawj thaum tawm hauv lub Hoobkas, kos lub batch, hnub tsim khoom, tus neeg soj ntsuam thiab cov ntsiab lus tseem ceeb kom paub qhov zoo traceability.

IV. Kev Tswj Xyuas Kev Tsim Khoom thiab Kev Pabcuam Txhawb: Ntev-Lub Sijhawm Txhawb Kev Ua Haujlwm Zoo
High- cov ntaub ntawv raw khoom zoo thiab cov txheej txheem zoo heev xav tau cov cuab yeej tsim khoom zoo, kev tswj hwm cov neeg ua haujlwm thiab kev tswj hwm kev ua haujlwm zoo raws li kev txhawb nqa kom muaj kev ruaj ntseg thiab zoo ib yam ntawm cov khoom zoo, thiab zam kev hloov pauv zoo los ntawm cov khoom siv laus, cov neeg ua haujlwm tsis tu ncua thiab kev tswj xyuas tsis zoo, uas yog lub sijhawm ntev - lub hauv paus ntawm kev ruaj ntseg zoo.

1. Cov Khoom Siv Ntau Lawm: Automation + High Precision, Hloov Cov Kev Ua Haujlwm Los Ntawm Cov Neeg Ua Haujlwm
Kev tsim cov tshuab tso cua sov yuav tsum paub txog tag nrho - txheej txheem automation kom ntau li ntau tau los txo cov kev sib txuas ntawm phau ntawv. Cov cuab yeej precision yog qhov tseem ceeb ntawm cov txheej txheem parameter tswj, thiab cov cuab yeej yuav tsum tau tswj xyuas, ntsuas thiab ua haujlwm tsis tu ncua.

Cov khoom siv tseem ceeb txhua tus txais yuav cov khoom siv CNC tsis siv neeg: tsis siv neeg hlau winding tshuab, siab - siab vibration filling tshuab, CNC raj txo tshuab, tsis siv neeg sealing vuam tshuab, cov cuab yeej tshuaj xyuas online, tshem tawm qhov yuam kev hauv phau ntawv ua haujlwm;

Tsim cov ntaub ntawv tu cov cuab yeej, thiab tsis tu ncua ntxuav, lubricate thiab calibrate cov cuab yeej (calibration voj voog Tsawg dua los yog sib npaug li 6 lub hlis) los xyuas kom meej cov txheej txheem parameter tswj precision ntawm cov cuab yeej, xws li lub suab precision ntawm cov hlau winding tshuab, lub siab precision ntawm lub raj txo lub tshuab thiab parameter precision ntawm cov khoom soj ntsuam.

2. Kev Tswj Tus Neeg Ua Haujlwm: Kev cob qhia kev tshaj lij + Daim ntawv pov thawj-Raws li kev ua haujlwm, txhim kho kev ua haujlwm thiab kev paub zoo
Cov kev txawj ntse thiab kev paub zoo ntawm kev tsim khoom thiab kev soj ntsuam cov neeg ua haujlwm zoo cuam tshuam ncaj qha rau cov khoom zoo, yog li kev cob qhia cov neeg ua haujlwm zoo thiab kev ntsuam xyuas yuav tsum tau tsim.

Txhua tus neeg ua haujlwm tsim khoom yuav tsum tau txais cov txheej txheem kev cob qhia ua ntej ua haujlwm, paub txog cov txheej txheem kev xav tau, kev ua haujlwm tshwj xeeb thiab cov qauv zoo ntawm txhua tus txheej txheem, thiab tuav cov ntawv pov thawj ua haujlwm tom qab dhau qhov kev ntsuas. Ua raws li cov txheej txheem hloov kho tshiab kom paub txog cov txheej txheem tshiab raws li lub sijhawm.

Cov neeg ua haujlwm soj ntsuam zoo yuav tsum muaj kev paub txog kev tshuaj xyuas hluav taws xob thiab khoom siv, tuav daim ntawv pov thawj ua haujlwm, nruj me ntsis raws li cov qauv tshuaj xyuas, tshem tawm "kev tshuaj xyuas tib neeg kev sib raug zoo" thiab "cov qauv so", thiab ua lub luag haujlwm rau kev soj ntsuam cov txiaj ntsig.

3. Kev Tswj Xyuas Kev Tswj Xyuas Zoo: Tsim kom muaj ib qho txheej txheem kom paub meej tag nrho -Txoj kev Traceability
Tsim thiab siv nruj me ntsis raws li ISO9001 kev tswj hwm kev ua haujlwm zoo, sib koom ua ke kev tswj xyuas zoo rau hauv txhua qhov txuas ntawm kev tsim khoom, thiab paub tag nrho - txheej txheem zoo traceability los ntawm "cov ntaub ntawv raw → txheej txheem → cov khoom tiav → ex- Hoobkas".

Tsim cov ntaub ntawv txheem xws li Raw Material Purchasing Standard, Production Process Operation Instruction, Quality Inspection Standard and Product Traceability Management Measures, kom txhua qhov txuas muaj cov qauv, cov ntaub ntawv khaws tseg thiab traceability;

Tsim kom muaj cov khoom lag luam zoo traceability, kos txhua yam khoom nrog tus lej cim traceability. Cov khoom siv raw batch, txheej txheem ntau lawm, tshuaj xyuas cov ntaub ntawv, cov ntaub ntawv kev laus thiab ex-cov txiaj ntsig tshuaj xyuas lub Hoobkas tuaj yeem nug los ntawm kev luam theej duab. Yog tias muaj teeb meem zoo tshwm sim nyob rau theem tom ntej, qhov teeb meem txuas tuaj yeem tshawb xyuas sai thiab kho kom raug raws sijhawm.

4. Kev Tswj Ib puag ncig: Qhuav thiab huv si ib puag ncig kom tsis txhob muaj qhov nqus dej noo ntawm cov khoom siv raw thiab cov khoom siv.
Lub ambient kub thiab av noo ntawm lub rhiav kev tsim khoom ncaj qha cuam tshuam rau kev ua haujlwm ntawm magnesium oxide hmoov thiab cov ntaub ntawv sib khi, yog li qhov chaw tsim khoom yuav tsum tau tswj xyuas kom qhuav thiab huv.

Khaws lub rooj cob qhia ntau lawm ntawm qhov kub thiab txias (20 ~ 25 degree) thiab cov av noo tsawg (cov av noo tsawg dua lossis sib npaug li 60%), nruab dehumidifiers thiab cov khoom siv cua kom tiv thaiv kom tsis txhob ya raws ntawm magnesium oxide hmoov thiab kev laus ntawm sealing cov ntaub ntawv vim ya raws;

Faib lub rooj cob qhia rau hauv cov khoom siv raw, thaj chaw tsim khoom thiab thaj chaw cov khoom tiav nrog kev sib cais ntawm txhua cheeb tsam kom tsis txhob hla -kev sib kis ntawm cov khoom siv raw, ib nrab- cov khoom tiav thiab cov khoom tiav. Siv plua plav- pov thawj ntsuas thaum tsim khoom los tiv thaiv cov plua plav nkag mus rau hauv lub raj lub cev.

V. Kev lees paub ntxiv rau Kev Muag Khoom: Xaiv High- Cov Khoom Siv Zoo los ntawm Qhov Chaw
Rau sab kev yuav khoom, kom ntseeg tau qhov zoo ntawm cov khoom siv hluav taws xob uas yuav tsum tau ua, ntxiv rau kev ua tib zoo saib rau kev tsim khoom- sab tswj, lawv tuaj yeem soj ntsuam siab ntxiv - cov neeg muab khoom zoo thiab cov khoom lag luam los ntawm kev tshuaj xyuas kev tsim nyog, kev tshuaj xyuas cov qauv thiab kev soj ntsuam batch:

Tshuaj xyuas tus neeg muag khoom tsim nyog thiab daim ntawv pov thawj zoo: xav kom tus neeg muag khoom muab daim ntawv pov thawj ISO9001 kev tswj xyuas zoo thiab daim ntawv pov thawj ntawm cov khoom ua raws li lub teb chaws tus qauv GB / T 23797-2009, thiab tsis lees paub cov khoom los ntawm cov chaw ua haujlwm me me uas tsis tsim nyog;

Thov cov qauv rau tag nrho- kev tshuaj xyuas cov khoom: ua qhov zoo li, qhov loj me, tsis kam, rwb thaiv tsev tsis kam, tiv taus qhov ntsuas hluav taws xob thiab kev ntsuas cua sov ntawm cov qauv, thiab ua cov khoom lag luam tsuas yog tom qab cov qauv ua tau raws li cov qauv;

Ua batch sampling tshuaj xyuas thaum lub sij hawm bulk procurement: tom qab txhua batch ntawm cov khoom tuaj txog, ua sampling soj ntsuam ntawm ib tug ratio ntawm 5%, thiab muab tso rau hauv cia rau siv tsuas yog tom qab kev soj ntsuam raws li cov qauv;

Xav kom tus neeg muag khoom muab cov khoom lag luam lav zoo thiab tom qab- kev cog lus rau kev muag khoom, qhia lub sijhawm lav (cov khoom lag luam ib txwm muaj lub sijhawm lav ntau dua 1 xyoos), thiab cov khoom tuaj yeem xa rov qab lossis sib pauv yog tias muaj teeb meem zoo.

VI. Cov ntsiab lus
Kev lees paub zoo ntawm cov khoom siv hluav taws xob tsis yog kev tswj hwm ntawm ib qho txuas, tab sis tag nrho - txheej txheem thiab tag nrho - puag ncig tswj "kev xaiv cov khoom siv raw → cov txheej txheem tsim khoom → puv - txheej txheem kev tshuaj xyuas → kev tswj hwm kev tsim khoom". Lub hauv paus tuaj yeem muab sau ua peb lub ntsiab lus tseem ceeb:

Cov ntaub ntawv raw yog lub hauv paus: nruj me ntsis xaiv siab -purity thiab siab- cov ntaub ntawv tseem ceeb, xyuas kom meej qhov sib piv, thiab tshem tawm cov khoom tsis tsim nyog;

Cov txheej txheem yog qhov tseem ceeb: tswj cov txheej txheem tseem ceeb los ntawm kev siv tsis siv neeg thiab siab - cov cuab yeej tsim khoom kom tshem tawm qhov tsis xws luag xws li cov voids sab hauv, hloov pauv thiab vuam tsis tiav;

Kev tshuaj xyuas yog qhov lav: tsim kom muaj plaub- theem kev soj ntsuam zoo, ua 100% kev tshuaj xyuas ntawm cov khoom tseem ceeb, tshuaj ntsuam zais qhov tsis xws luag los ntawm kev ntsuam xyuas kev laus, thiab paub tag nrho - txheej txheem zoo traceability.

Rau cov tuam txhab tsim khoom, tsuas yog los ntawm kev sib koom ua ke kev tswj hwm zoo rau hauv txhua qhov txuas thiab ua tiav "tus qauv, tshuaj xyuas thiab kev taug qab" tuaj yeem ua tau siab - cov khoom siv hluav taws xob zoo yuav raug tsim tawm tas li; rau sab kev yuav khoom, kev tshuaj xyuas cov neeg muag khoom nrog lub suab zoo tswj los ntawm kev tshuaj xyuas kev tsim nyog, kev tshuaj xyuas cov qauv thiab kev kuaj xyuas batch yog tus yuam sij kom ntseeg tau qhov zoo ntawm cov khoom yuav khoom. Tsuas yog nrog ob-txoj kev tswj hwm ntawm cov khoom tsim thiab sab kev yuav khoom tuaj yeem ua kom zoo ntawm cov tshuab cua sov kom muaj txiaj ntsig zoo, thiab lawv cov txiaj ntsig zoo, nyab xeeb thiab ntev- lub sijhawm ua haujlwm ruaj khov yuav tsum paub.