1600 Sev degressive intorent Program tswj silicon Molybdenum qws uake cua sov

With its widespread adoption, the 1600℃intelligent programmable temperature-controlled silicon-molybdenum rod-heated ceramic sintering furnace, with its superior performance, is driving a wave of innovation in the precision ceramics industry. Thaum lub sijhawm siab - kub sintering, lub cub tawg composation qauv pom tau zoo tau txais kev ua tau zoo. Los ntawm cov nyhuv synergistic ntawm nano - Airgel thiab siab}} poob yog txo los ntawm 42% piv rau cov chaw ua kom sov. Cov kev tsim tshwj xeeb hexahedral chav ua haujlwm, ua ke nrog lub perg fuzzy algorithm, ua tiav cov kev tswj kom sov qhov tseeb ntawm ± 1 degree.

Cov tshiab tsim thib peb -}}} tiam tswj hluav taws xob hloov tau cov qauv cua sov ua qauv. Siv tshuab kev kawm los soj ntsuam cov khoom siv thermal nthuav kev nkhaus, lub kaw lus tuaj yeem xaiv tau cov phiaj xwm sintering. Thaum kev ua lub zirconia tshwj xeeb ceramics, lub system ntse qhia txog kev hloov pauv cua tseem ceeb ntawm 1200 degree, zam kev ntxhov siab los ntawm theem hloov kev ntxhov siab. Cov tub rog ua haujlwm ua haujlwm, tom qab siv cov thev naus laus zis no, tau nce tus nqi tsim nyog ntawm cov dav hlau tshuab tshuab li ib hlis twg los rau 99.3%.

Cov kev hloov pauv hloov tau coj los ntawm cov qauv tsim qauv yog tsis yog. Cov neeg siv tau dawb huv si cov yeeb yaj kiab cua sov raws li kev tsim khoom siv, nrawm nrawm tus txheej txheem hluav taws xob zoo li lub rooj tsim tsev. Lub zog hluav taws xob tshiab cov kab ntau ntau lawm, ua tiav cov khoom lag luam tiav los ntawm kev ua tiav cov khoom lag luam ua ntej ua ntej ua ntej. Qhov hloov tau zoo no hloov chaw ua qauv txo cov kab ntau lawm cov kab hloov chaw ntawm 8 teev mus rau 30 feeb.

1600℃ntse Programmable kub {}}}}} molybdenum (xws li oxide ceramics, ceramics cov ceramics, thiab ceramics). Nws yog dav siv nyob rau hauv University cov ntaub ntawv chaw ua hauj lwm, thiab tshawb nrhiav lub tuam txhab REAITS xws li Denseasing, thiab Densification Sineting of Ceramic ntsuab lub cev. Hauv qab no yog cov ncauj lus qhia ntxaws ntxaws tsom rau plaub yam: Cov tub ntxhais ua tau zoo, thiab cov xwm txheej muaj feem xyuam.

1. Cov txheej txheem tseem ceeb nta

Cov khoom siv cov qauv tsim qauv tsom xam rau siab - qhov kub thiab txias, kev sib zog ntawm kev ua kom xeb, thiab lub neej ntev. Cov khoom tseem ceeb xaiv thiab cov txheej txheem sib xyaw tau yooj yim heev.

Rauv system: siab - kub ua rau + tsis muaj kuab paug

Rauv Khoom: Tsim los ntawm high {{purity {{} {} {purity alumina fiber ntau daim qauv). Lub cub tawg tuaj yeem tiv thaiv kub siab tshaj 1700℃thiab tuaj yeem ua kom tiav tsis tau softening lossis slagging, tiv thaiv impurities los ntawm kev kuaj kab ceramic. Nws tseem muaj rwb thaiv tsev ua thermal zoo heev, nrog cov phab ntsa sab nraud sab nraud

Furnace Coating: A high-temperature, oxidation-resistant ceramic coating (such as a zirconium oxide-aluminum oxide composite coating) is sprayed on the inner surface to further enhance corrosion resistance. Qhov txheej no tiv thaiv trace acidic / alkaline volatiles (xws li cov khoom lag luam tsis zoo thiab cov lus qhia ntawm cov txheej txheem Sinaping, yog li txuas cov cub hluav taws xob kev pabcuam lub neej.

Kev ntsuas cua sov: Cov ntaub ntawv tshwj xeeb npog cov ntaub ntawv los ntawm {} × 150 × $00mm (12L), thiab 300 × 300 hli (36L). Qee qhov kev coj noj coj ua (xws li 500 × 500mm) muaj rau cov pob txha ceramic ntawm sib txawv (piv txwv li cov ntawv, thiab cov hlab).

Cua Sov System: High efficiency, kev ruaj khov, thiab lub neej ntev

Cov khoom siv cua sov siv u {- zoo li tus txiv neej} zoo li cov kab (ua los ntawm mosi₂). Lawv txoj kev ua haujlwm ntawm kev ua haujlwm kub txog 1800 degree. Thaum ua haujlwm tsis tu ncua ntawm 1600 degree, lawv nthuav tawm cov yeeb yaj kiab muaj zog tiv thaiv (ua lub neej zoo nkauj (nrog rau lub neej thaum tshaj 3000 teev nyob rau hauv kev siv ib txwm). The elements are evenly distributed on both sides or around the furnace chamber, and combined with the furnace's internal flow-guiding structure, they ensure a temperature uniformity of<=±3℃(at 1600℃), preventing cracking of ceramic samples due to temperature differences.

Kev siv hluav taws xob: siab {- kub ceramic terminals tau txuas nrog nickel - plated tooj liab xov hlau. The junction box incorporates high-temperature-resistant insulation material to prevent leakage and short circuits at high temperatures, meeting the high-power requirements of equipment (typically 15-45kW, depending on furnace size).

Rauv Lub Cev thiab Sealing: Kev Nyab Xeeb + Tswj Kub Kub

Rauv qauv: ob {{{}} txheej tshuab hluav taws xob rau lub plhaub pob zeb (saum npoo} Nruab nrog cov cua txias cua txias (kub {}}}}}}}} kev kawm txog chav nyob ntev li ntawm 4-6 teev).

Lub qhov rooj sib tsim hluav taws xob siv cov txheej txheem hluav taws xob siv ntau {}}} kev tawm tsam ntawm cov roj hmab uas muaj kev sib tw ntawm cov nplhaib roj (} Ua ke nrog ib phau ntawv lossis pneumatic lub qhov rooj clampingning ntawm tsawg dua los yog sib luag ntawm 5 teev (piv txwv li cov lus qhia txog n₂ lossis AR los tiv thaiv cov kab mob kab ke ceramidation).

Ii. Cov tub ntxhais ua tsis tiav

Parameter tsim nruj me nyuam ceramic cov txheej txheem kev cai rau "qhov raug mob, cua sov, thiab huab cua sib xyaw":

Parameter qeb

Cov lus qhia tshwj xeeb

Kub Ntau Yam: Chav Kub Txog 1600 Qib Siab (Cov Siab Tshaj Tawm Kub 1650 Qib, Kev Ua Haujlwm Nrig Ntau dua lossis sib npaug nrog 1600 degree)

Temperature Control Accuracy: ±1℃(1600℃Constant Temperature Stage, Temperature Measurement Using S-Type Platinum-Rhodium Thermocouples, Accuracy Class 0.5)

Cov ris tsho kub: tsawg dua los yog sib npaug ± 3℃(rauv taws ua haujlwm tau zoo, kuaj raws GB / T 10066.1-201

Cov cua cua kub: Hloov tau los ntawm 1 txog 20℃/ min. Recommended Sintering Rates: Room Temperature to 800℃(10℃/min), 800 to 1600℃(5℃/min)

Kev Tswj Xyuas Kev Tswj: Kev txhawb nqa 100 lub zog cua sov, tuav, thiab txuag, thiab txuag (nce mus txog 50 cov haujlwm)

Lub Zog Hluav Taws Xob: AC 380V / 50Hz (Peb {}} xaim} xaim), 15-45kw (nyob ntawm cov cua sov loj)

Cua sib xyaw: Tau tshaj nrog cov roj hauv plab (n ₂, {{{} n {{{1 {1 {1} Cov qauv pov thawj yuav tsum tau)

Cua txias txoj kev: ntuj txias (tsis muaj cua txias (yeem, nce txias tus nqi los ntawm 30%)

III. Kev ua haujlwm zoo: ntse + muaj kev nyab xeeb + haum rau ceramic sintering

Cov ntse Programmable kub tswj: ntais ntawv ceramic Sintering nkhaus

Kev tswj los ntawm kev lag luam -}} Nti TouchScreen, lub sijhawm nyob rau lub sijhawm, sijhawm sijhawm ntxiv, thiab muaj hwj chim cua sov). Nws txhawb nqa "Phau Ntawv Kub Kev Tswj Xyuas" (zoo tshaj plaws rau kev tshawb xyuas kev tshawb xyuas) thiab "tsis siv neeg cov txheej txheem ntsuas kub thiab txias

PID Parameter Auto - Cov khoom siv tau ua kom tsis txhob muaj qhov kub thiab txias ntxiv rau thaum muaj kev phom sij

Kev tswj cov cua: ntsib ntau hom Ceramining kev cai.

Txheem roj inlet / qhov hluav taws xob ports (-}}} 10 hli, nrog kev tiv thaiv oxidation (piv txwv li kev sib xyaw ua ke rau kev sib xyaw ua ke thaum lub sijhawm SINAMER SINTAMING).

Qee qhov siab -}}} Kev saib xyuas cov khoom siv hluav taws xob (piv txwv li cov roj oxygen, cov roj oxygen, cov roj oxygen, hloov roj oxygen) thiab siv hluav taws xob yooj yim ntawm plc kom ntseeg tau cov txheej txheem ruaj khov.

Kev tiv thaiv kev nyab xeeb: ntau - Cov txheej txheem tiv thaiv kev tiv thaiv

Cov kev tiv thaiv tseem ceeb: Tshaj {- kub lub tswb thiab muab cov hluav taws xob} tawm (tam sim ntawd kaw lub cub tawg thiab tam sim no kub tshaj cov nqi los ntawm 5 degree); Kev tiv thaiv Burgrout (nres cua sov nyob rau hauv qhov kev tshwm sim ntawm ib qho thermocouple tsis tiv thaiv kom qhuav - hlawv); Luv - Circuit Court tiv thaiv (cia li mus ncig yog tias lub voj voog luv tshwm sim hauv qhov cua sov);

Kev Tiv Thaiv Kev Nyab Xeeb: Rauv qhov rooj kev nyab xeeb kev nyab xeeb hloov (txiav tawm ntawm lub zog cua sov thaum lub qhov rooj qhib); overcurrent kev tiv thaiv (powers tawm thaum lub zog hluav taws xob tseem ceeb tshaj li tus nqi ntsuas); Siab - Lus ceeb toom lub teeb (teeb tsa thaum lub cuab yeej tab tom ua haujlwm kom ceeb toom cov neeg ua haujlwm ze).

Cov ntaub ntawv traceability: haum rau kev tshawb fawb cov ntaub ntawv khaws cia kom muaj kev xav tau

Reserved Rs485 / USB kev sib txuas lus portions pub sib txuas rau lub computer, thiab cov txheej txheem expen), thiab cov txheej txheem ropnucity thiab cov ntaub ntawv replecibility "hauv kev tshawb fawb txog kev tshawb fawb.

IV. Muaj cov xwm txheej muaj feem xyuam

Cov khoom siv no yog tsim los rau high - kub sintering ntawm cov khoom muajeramic. Daim ntaub ntawv tshwj xeeb suav nrog:

Oxide ceramics: Densification Sintering ntawm al₂o₃ (Alxide Alide (Zro₂ Oxide), ZroConium oxide), thiab ti₂ (titanium dioxide) ceramics;

Cov Txheej Txheem Ceramics: Siab - kub sintering ntawm Si₃n₄ (silicon carbide) thiab sic (silicon carbide) ceramics (xav tau ib qho chaw nyob hauv inert);

Cov lus qhia ua haujlwm: Sinining thiab cov cuab yeej tswj ntawm Piezoelectric ceramics (PZT) thiab FERROELECT CERAMICS (BATIO₃);

Lwm yam ntaub ntawv: siab - kub ua ntawm ceramic- raws li cf / sic), thiab crystall thiab crystallization kev sim ntawm tsom iav tshwj xeeb.

V. Kev Siv Kev Pab Cuam Tshuam

Silicon - molybdenum Qws cua sov cov ntsiab lus muaj kev cuam tshuam rau oxidation ntawm chav tsev kub. Tom qab siv lossis ntev ntev ntawm kev ua tsis tiav, lawv yuav tsum tau muab rhaub kom sov los ntawm qhov kub tsawg (hauv qab 500 degree) los tiv thaiv lub teeb tawg vim tias qhov loj sib txawv.

Thaum Sintering cov qauv kev kuaj mob muaj cov qauv qis- yaj {{1} {{1} {{1} -

Thaum qhia kev txo qis / kev txo cov pa taws, huab cua hauv qhov cub hluav taws xob yuav tsum tau ntxuav (hloov 3-5 zaug) kom tsis txhob muaj roj sib xyaw (xws li cov cua ntau tshaj li cov cua tsis tshaj tawm).

Nyob rau hauv lub neej yav tom ntej, cov khoom siv no yuav tau sib xyaw ua ke nrog digital ntxig thev naus laus zis. Los ntawm kev siv 5g los hloov 12 hom txheej txheem tsis nyob rau hauv lub sijhawm tiag tiag hauv lub sijhawm tiag tiag, engineers tuaj yeem simulate tag nrho cov txheej txheem sintering hauv qhov chaw virtual. Kev sim tshiab ntawm Nagoya University hauv Nyiv tau pom tias txoj kev sim no tuaj yeem ua rau cov khoom tshiab R & D luv luv ntawm kev ua tiav c canamic nyob rau hauv lub sij hawm ntawm kev tsim ntse.