Dual Version Txais Daim Ntawv Teev Npe rau Plaub Hom Fermentation Anti-Corrosion Heating Tubes
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# Dual Version Txais Daim Ntawv Teev Npe rau Plaub Hom Fermentation Factory Ua ntej- Kev Txais Txais + Ntawm -Qhov Chaw Txhim Kho & Retrofit Txais Txais Kev Tiv Thaiv -Corrosion Heating Tubes ## General Mandatory Txais Khoom (Tag nrho plaub hom raj cua sov yuav tsum tshem tawm tag nrho cov khoom) 1. Cov khoom lag luam ua tiav thib peb-cov ntaub ntawv tshuaj xyuas tog, thiab ua tiav cov ntaub ntawv pov thawj raw khoom batch. 2. Hydraulic tightness test: Khaws lub siab ntawm 1.2 npaug ntawm kev tsim ua haujlwm siab rau 30 feeb yam tsis muaj qhov txo qis, seepage, los yog tawm hws . 3. Ua tiav kev simulation ntawm kev nyab xeeb cuam tshuam kev ua haujlwm ntawm PLC, suav nrog kev ntsuas qhov ua kom pom tseeb, tsis muaj kev ncua sijhawm {10} lossis tsis ua haujlwm txhawm rau txiav tawm txhua qhov tsis xws luag, suav nrog pob txha, khawb, hlwv, thiab etching (100%). 5. Kev xa tawm ntawm tag nrho cov khoom siv txhawb nqa nyob rau hauv tag nrho cov khoom raws li tau teev tseg hauv cov kev qhia tshwj xeeb ntawm cov txheej txheem kev sib tw 6. Ib qho txuas ntxiv - thauj khoom nruab nrab mus sib tw rau qhov tsawg kawg nkaus ntawm ob lub batch tom qab kev teeb tsa, tsis muaj ab tsi ruaj khov {15} traceability audit xav tau ntawm GMP yog ua tau raws li cov ntaub ntawv ntawm tag nrho cov ntaub ntawv xeem, soj ntsuam cov duab, thiab xeem ntawv qhia. # Daim ntawv teev npe rau lub Hoobkas ua ntej- Kev lees txais xa tuaj: Ntu Ib ## 1.1 316L Stainless Steel Heating Tube Ua ntej- Cov Khoom Muag Khoom Muag ☐ Cov ntaub ntawv hais txog cov khoom siv raw: Batch spectral tivthaiv tsom xam cov ntaub ntawv qhia thiab ua tiav seamless 316L stainless hlau MTC ☐ Ua tiav tsis muaj phab ntsa nyias nyias thickness, phab ntsa thickness kam rau ua ± 5% ☐ Vuam zoo: ua kom tiav argon rov qab shielding vuam yam tsis muaj oxidation sab hauv; tag nrho mechanically polished nrog ib tug du arc hloov, tsis muaj pits, tawg, thiab dub oxide txheej. ☐ Passivation kev kho mob: Secondary zos pickling thiab passivation rau tag nrho cov welds; Ib qho kev pickling-passivation rau tag nrho lub raj ntim nrog cov nyiaj zoo ib yam -grey chromium- nplua nuj zaj duab xis. Cov khoom siv txhawb nqa: Khoom noj khoom haus-qib 316L stainless hlau flanges uas yog homogeneous Lub tog raj yeeb nkab fittings thiab PTFE sealing gaskets tau xa tag nrho. ☐ Fais fab txiav-tawm tshwm sim los ntawm kev ntsuas kev sib cuam tshuam: Alkali ntxuav kub sib cuam tshuam + ob lub tswb nrog lub suab thiab lub teeb ntawm 60℃; Cov cua sov lub zog ceev yog khaws cia ntawm 1.0–1.5 W / cm² ☐ Ntim cov qauv: Tag nrho cov kav dej apertures yog kaw los ntawm stainless hlau qhov muag tsis pom daim hlau; cov khoom yog qhwv hauv cov yeeb yaj kiab tsis muaj dej nrog ua tau - nyob rau hauv cov khoom siv desiccants thiab muab cais tawm ntawm cov pa roj carbon steel qhov chaw thaum khaws cia. ## Ua ntej-Kev soj ntsuam ntawm 1.2 Qib 2 Ntshiab Titanium Heating Tube Cov Khoom ☐ Cov ntaub ntawv raw muaj xws li cov ntaub ntawv pov thawj ntawm cov hlau muaj pes tsawg leeg thiab lub Hoobkas tshuaj xyuas daim ntawv pov thawj rau Qib 2 ntshiab titanium ingots, nrog rau cov ntaub ntawv tswj hwm ntawm cov tshuaj fluorine- dawb raw khoom warehouse. ☐ Cov ntaub ntawv ib puag ncig ntau lawm: Ua nyob rau hauv ib qho kev cob qhia titanium uas muaj kev ywj pheej thiab tsis hla- paug nrog cov khoom siv ua cov pa roj carbon steel. ☐ Vuam thiab polishing: High-purity tag nrho argon shielding vuam yog siv los tiv thaiv overheating thiab discoloration, thiab mos tsis yog{47}}hlau polishing yog siv los tiv thaiv qhov tob ntawm khawb. ☐ Electrochemical tshuaj ntsuam xyuas: 100% tag nrho saum npoo muaj peev xwm kuaj xyuas, txhua qhov chaw tshaj li qhov tsim nyog tus qauv ☐ Cov tsos ntawm lub ntsej muag: lub raj saum npoo yog tsis muaj cov tshuaj fluorine tso tawm thiab cov fluoride dawb etching kab. ☐ Txhawb cov khoom siv: Thickened integrated PTFE lub tes tsho cais, flange gaskets, nylon hoisting slings, thiab CIP aeration los ua ke yog suav nrog tag nrho cov khoom. ☐ Kev ntsuas kev ua haujlwm sib cuam tshuam: Kev pub mis tsis siv neeg thiab cua sov kaw ntawm cov kav dej fluoride pub yog tshwm sim los ntawm ob lub tshuab ua haujlwm sib cuam tshuam. CIP aeration linkage xyuas kom meej tias cov qib oxygen yaj hauv cov dej ntws yog tsawg kawg yog 8 mg / L. ☐ Cov txheej txheem ntim khoom: Muab tso rau ntawm cov khoom tsis yog{55}}cov khoom siv hlau, qhwv hauv fluorine-dawb los tiv thaiv- kos duab mos, thiab cais los ntawm cov tshuaj fluoride cia chaw ## 1.3 Quartz Anti-Corrosion Heating Tube Pre- Cov ntaub ntawv xa tawm: Raw khoom batch traceability cov ntaub ntawv thiab siab -purity fused quartz impurity tivthaiv daim ntawv ntsuam xyuas. Cov ntaub ntawv ua tiav: Cov ntaub ntawv dav dav ntawm qhov tsis tu ncua- kho qhov kub thiab txias kho tom qab xov machining thiab txiav. Kev tshuaj ntsuam xyuas lub teeb: 100% tag nrho cov teeb pom kev zoo, tsis muaj npuas sab hauv, nkag mus rau microcracks, xov ntug flaking lossis nto frosting ☐ Tsawg- kev ntsuas nruj nruj: tsis tu ncua ncig rau 20 feeb yam tsis muaj qhov xau ntawm threaded sealing pob qij txha ☐ Kev ntsuas kev ua haujlwm sib cuam tshuam: Cov khoom siv sib txuas sib txuas rau lub zog kaw; cua sov tus nqi txwv tsawg dua lossis sib npaug li 0.4℃/ min; circulating flow velocity capped to Tsawg dua los yog sib npaug li 0.6 m/s ☐ Cov khoom siv txhawb nqa: Multi- txheej tuab roj hmab shock absorption gaskets, yas xov mos tiv thaiv lub kaus mom, thiab lub teeb kis tau tus mob tawg tshuaj ntsuam xyuas cov cuab yeej suav nrog ☐ Ntim cov qauv: Ib lub raj yog qhwv hauv cov npuas tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab tuab. stackin ## 1.4 Ua ntej-Kev tshuaj xyuas ntawm PFA Coated Heaters Cov Khoom ☐ Cov ntaub ntawv hais txog cov khoom siv raw: carbon steel substrate MTC, txheej thickness kuaj cov ntaub ntawv, thiab zaub mov-qib PFA fluoroplastic ntawv pov thawj ☐ Txheej txheej txheem txheej txheem cov ntaub ntawv: Ib qho kev sib koom ua ke{75} kho; ua kom tiav substrate xeb tshem tawm thiab nto ua kom cov ntaub ntawv batch; Cov txheej txheem tsim nyog txheej adhesion tev sampling test ☐ Kev tshuaj xyuas qhov muag pom: 100% puv -nto scan kom ntseeg tau tias tsis muaj pinholes, nkag mus khawb, hlwv, tuab tuab, lossis daj aging discolouration ☐ Kev ntsuas kev ua haujlwm sib cuam tshuam: Tsis siv neeg lub zog tiv thaiv -℃ntawm qhov kub thiab txias Txawm li cas los xij, qhov yuav tsum tau ua 40-feeb tom ntej-CIP qeeb txias qhov kev pab cuam tsis tuaj yeem tsis quav ntsej manually. Cov khoom siv txhawb nqa: lub ntsuas kub sib cuam tshuam, ntau-theem cov khoom ua ntej- lim, cov cuab yeej kho yas mos, thiab cov kav dej yas sealing plugs uas tau xa tag nrho. ☐ Siab-kev ntsuas kub: Tsim nyog 95℃qhov ntsuas kub tsis tu ncua kev laus simulation daim ntawv qhia yam tsis muaj txheej tev lossis nthuav tawm ☐ Cov txheej txheem ntim khoom: qhwv hauv cov ntaub mos mos-cov ntaub, kab rov tav muab tso rau ntawm cov ntaub yas tsis zoo, thiab khaws cia kom deb ntawm qhov siab - Thaum tshav kub kub kev thauj mus los thiab qhov ntsuas kub Ntawm -Qhov Chaw Txais Txais ## 2.1 Ntawm-Qhov Chaw Txais ntawm 316L Stainless Steel Heating Tubes Cov Khoom ☐ Khoom siv tau zoo: Tag nrho cov yeeb nkab fittings, flanges, thiab brackets yog tsim los ntawm 316L stainless hlau, thaum tag nrho cov pa roj carbon steel tiv thaiv qhov chaw tiv thaiv kev tiv thaiv los ntawm PTFE. Installation layout: Independent auxiliary exhaust ceg reserved ntawm lub siab tshaj plaws point ntawm txhua pawg tube, raj bundled inclination Ntau tshaj los yog sib npaug rau 12℃On- site rework welding: Tag nrho cov teb welds yog raug rau argon rov qab shielding, nrog rau tom ntej lub zos corrosion thiab passivation, raws li zoo raws li ib tug thib ob kev soj ntsuam. ☐ Interlock debugging: Tshaj{101}} ntsuas kub simulation tswb ntsuas tau ua tiav, thiab alkali kub cuam tshuam sensor tau xaim thiab ntsuas. ☐ Ultrasonic phab ntsa thickness sampling soj ntsuam xyuas tias tsis muaj kev puas tsuaj tshiab tau tsim thaum lub sij hawm thauj mus los thiab hoisting thaum lub sij hawm ncej{103}}hoisting chaw kuaj. ☐ Pipeline circulation test: Exhaust valve unobstructed, tsis ntev -lub sij hawm cua hnab tshos khaws cia thaum lub sij hawm ncig ☐ Secondary hydraulic siab test: Tsis muaj leakage ntawm vuam seams thiab flange kev twb kev txuas nram qab no pipeline installation ☐ Tag nrho-load sim khiav: Nruam flux 3}{113 batching powering ± 5% ## 2.2 Ntawm-Qhov Chaw Txais Cov Khoom Siv Hluav Taws Xob Titanium Cov Cuab Yeej Cuab Yeej ☐ Kev siv cais tawm: Tag nrho thaj chaw sib cuag ntawm lub raj titanium thiab cov pa roj carbon steel txhawb nqa / flanges tau kaw tag nrho hauv cov tes tsho PTFE cais tawm. ☐ Fluoride interlock: Lub dual mechanical interlock ntawm lub raj xa dej fluoride tau raug teeb tsa, thiab kev sim pub mis tsis raug yuam kaw simulation tau ua tiav. ☐ CIP aeration linkage: Lub tshuab aeration tau txuas nrog thiab debugged, thiab cov qib oxygen yaj tau raug tswj tsis tu ncua siab dua 8 mg / L thaum lub sij hawm ntxuav. ☐ Tom qab- kev tshuaj ntsuam xyuas qhov chaw: Tag nrho saum npoo muaj peev xwm rov ua dua{118}}scanning, tsis muaj qhov ruaj khov tshiab los ntawm hoisting ☐ Hoisting specification: Lub raj saum npoo yog tsis muaj cov hlau khi, thiab tsuas yog nylon slings yog ua hauj lwm rau disassembly thiab hoisting. ☐ Kev sim hydraulic thib ob: Tom qab kev sib txuas ntawm cov kav dej, tag nrho cov titanium cua sov circuits tau ua tiav qhov rov qab{120}} kev ntsuas siab nruj. ☐ Tag nrho-load sim khiav: Kev ua haujlwm tsis tu ncua yam tsis muaj xeb xeb poob ntawm lub qhov hluav taws xob tank; fluoride detector yam tsis muaj xoom drift ## 2.3 Ntawm-Qhov Chaw Txais Cov Khoom Siv Hluav Taws Xob Quartz Cov Khoom Siv ☐ Kev poob siab absorbing los ua ke: Txhua txoj haujlwm clamping yog nruab nrog hom-tshiab, tuab roj hmab poob siab absorbing gaskets, thiab cov hauv paus kev txhawb nqa tau nrawm nrawm yam tsis muaj qhov xoob. ☐ Alkali pipeline interlock: Ib qho kev sib cuam tshuam ntawm lub tshuab hluav taws xob tau raug teeb tsa, thiab ib qho kev qhia yuam kev qhib simulation simulation tau ua los xyuas kom meej tias cov kua ua tiav -tawm. ☐ Kev ntsuas kub ntsuas: ntsuas kub tus nqi limiter calibrated; Qhov tseeb kub nce ceev ceev tsis tu ncua ntawm Tsawg dua lossis sib npaug rau 0.4℃/ min. ☐ Flow velocity adjustment: Circulating pump zaus optimised; khiav ceev txwv kom tsawg dua los yog sib npaug li 0.6 m/s; tsis muaj kev ua nruj ua tsiv lub raj ntim kev co thaum lub sijhawm ua haujlwm tas li 4- teev. Tom qab{134}}kev tshuaj ntsuam xyuas qhov teeb meem: Re{135}}kev tshuaj xyuas tag nrho lub teeb kis tau tus mob yam tsis muaj microcracks tshiab los yog ntug chipping los ntawm kev thauj mus los/hoisting ☐ Txhua pab pawg quartz raj dhau qhov qis-siab nruj retest. 20-feeb tsawg{{1} kev sim ntsuas kev poob siab Ntau qhov txias-kub lub voj voog ntsuas yam tsis muaj microcrack nthuav dav ## 2.4 Ntawm-Site Txais ntawm PFA Coated Heaters Cov Khoom ☐ Ua ntej-filter installation: Ntau-theem khoom particle pre-filter tau nruab rau ntawm qhov kawg ntawm cov lim dej ua ntej 4. Kub sib cuam tshuam debugging: Lub ntsuas kub sensor yog tag nrho xaim thiab calibrated, thiab lub hwj chim tsis siv neeg muaj tseeb - tawm kev tiv thaiv yog pib ntawm 95℃. Kev sib txuas ntawm CIP qhov kev pab cuam: Phau ntawv hla kev ua haujlwm raug kaw, thiab 40-feeb yuav tsum tau ua kom txias qeeb qeeb yog khi rau qhov siab tshaj - kub tu lub voj voog. Los tiv thaiv- kev tiv thaiv khawb: Cov ntaub yas mos mos yog siv los ua kab tag nrho cov hlau txhawb nqa npoo kom tiv thaiv kev sib txhuam puas tsuaj rau txheej. ☐ Hydraulic retest: Siab tuav kev ntsuam xyuas kom tshem tawm cov zais substrate to hauv qab cov txheej txheej puas ☐ Tom qab-installation nto scan: Tag nrho cov txheej pom pom tsis muaj khawb, hlwv, los yog tev tawm thaum lub sij hawm installation ☐ Puv -load trial run: Maintaining amal # stabilizing zog noj qis dua 9. Daim ntawv lees paub rau Tsis yog{163}}Kev Ua Raws Li Txoj Cai ☐ Cov teeb meem me me: Sau cov phiaj xwm kho kom raug, hnub kawg, thiab tus neeg muaj lub luag haujlwm; kos npe lees paub tsuas yog tom qab rov- kev tshuaj xyuas tiav lawm. ☐ Cov teeb meem tseem ceeb (cov khoom hloov pauv, kev cuam tshuam tsis tiav, cov qauv tawg, nkag mus rau txheej txheej puas): Txawm li cas los xij tsis lees txais tag nrho cov batch los yog unconditionally disassemble thiab hloov tag nrho lub raj ntim. ☐ Ob qhov kev ua tsis tiav ob zaug rov- kev tshuaj xyuas: Ua kom qhov thib peb-kev kuaj xyuas tus kheej, nrog tus neeg muag khoom lub luag haujlwm rau tag nrho cov nqi tshuaj xyuas. ☐ Kev lees txais kos npe: Daim foos lees txais tsuas yog kos npe tom qab txhua yam khoom raug cim tias "Pass." Nws raug txwv tsis pub lees txais ib feem tsim nyog ib yam khoom sib cais. # Plaub Ntu: Tshaj Tawm- Kev lees paub Daim Ntawv Teev Npe Archiving ☐ Batch tshuaj xyuas cov ntaub ntawv thiab cov ntaub ntawv pov thawj raw khoom tsim nyog ☐ Cov ntaub ntawv xeem cov ntaub ntawv thiab lub Hoobkas ua ntej xa cov duab tshuaj xyuas ☐ Cov ntaub ntawv los ntawm kev ua haujlwm puv ntoob khiav nkhaus thiab cov ntaub ntawv kev lees paub ntawm qhov chaw ☐ Daim ntawv qhia txog kev sib tshuam thiab kev ntsuas hydraulic Cov txheej txheem kev ua haujlwm tiav (SOP), kev tiv thaiv kev tiv thaiv kev tiv thaiv, thiab phau ntawv kho qhov teeb meem ☐ Daim ntawv teev khoom seem xa khoom thiab Daim Ntawv Pov Thawj Ua Haujlwm ntawm kev cog lus ☐ Cov ntaub ntawv tag nrho cov cuab yeej siv lub neej mus tas li khaws cov ntaub ntawv tiav hauv ob daim ntawv thiab hluav taws xob ob hom ntawv.
