Standard Txais Daim Ntawv Teev Npe rau Plaub Hom Fermentation Anti-Corrosion Heating Tubes (Lub Hoobkas Ua Ntej-Delivery + On-Site Installation Txais Dual Version)

# Daim ntawv lees paub lees paub rau plaub hom Fermentation Dual Version Anti-Corrosion Heating Tubes (Factory Pre-Delivery + On-Site Installation Acceptance) ## Common Clauses of General Acceptance (Tag nrho Plaub Hom Yuav Tsum Tau) 1. Cov khoom raug xa nrog daim ntawv pov thawj 5, raw khoom thiab daim ntawv pov thawj thib peb Kev ntsuas kev ua haujlwm. 2. Hydraulic nruj kev ntsuas: siab tuav rau 30 feeb ntawm 1.2 npaug ntawm lub zog tsim, tsis muaj qhov txo qis, pom, lossis tawm hws . 3. Simulation ntawm PLC cuam tshuam kev ua haujlwm, kom ntseeg tau tias qhov kev cuam tshuam cuam tshuam tshwm sim yam tsis muaj kev ncua lossis tsis ua haujlwm . 4. Kev kuaj pom tag nrho ntawm lub raj khawb lub pob qhov chaw, los yog kuaj pom tsis xws luag. 5. Cov khoom siv txhawb nqa ua tiav tau xa tuaj raws li cov kev qhia tshwj xeeb ntawm cov txheej txheem kev sib tw. 6. Tom qab kev teeb tsa, tag nrho -load nruab nrab mus sib tw tau ua rau ob pawg, ua rau lub zog cua sov ruaj khov thiab tsis muaj lub tswb nrov tsis zoo. 7. GMP tshawb xyuas cov ntaub ntawv tshawb xyuas thiab cov ntaub ntawv pov thawj. ## Daim ntawv teev npe rau lub Hoobkas ua ntej- Kev lees txais xa khoom, Ntu 1 ### 1.1 Ua ntej- Cov khoom xa tuaj rau 316L Stainless Steel Heating Tubes Raw khoom: Seamless 316L stainless hlau MTC nrog cov ntaub ntawv qhia txog batch spectral tsom xam □ Phab ntsa tuab yog ntsuas nrog ± 5% tag nrho hauv zos tshaj 10%. txheem thickness □ Weld: Ua tiav argon rov qab tiv thaiv vuam, tsis muaj oxidation sab hauv; tag nrho cov neeg kho tshuab polishing, du arc hloov, tsis muaj pits, tawg, los yog dub oxide □ Post-weld theem nrab hauv zos pickling thiab passivation; uniform nyiaj-grey passive zaj duab xis; Ib qho passivation ntawm tag nrho lub raj ntim □ Txhawb nqa khoom siv: Khoom noj khoom haus-qib, homogeneous 316L flanges Exhaust ceg yeeb nkab txuas thiab PTFE gaskets tau sib sau ua ke. □ Kev ntsuas kev ua tau zoo: Ntawm 60 degree, qhov kub alkali cuam tshuam pib lub zog- tawm thiab suab- lub tswb nrov, thaum lub zog ceev ceev ntawm 1.0–1.5 W / cm². □ Ntim: Cov ntawv dig muag kaw rau txhua qhov chaw nres nkoj, sib cais los ntawm cov pa roj carbon steel, cov yeeb yaj kiab yas tsis muaj dej + cov khoom noj khoom haus ### Ua ntej-Delivery Check Items for 1.2 Ntshiab Qib 2 Titanium Heating Tubes Raw khoom: fluorine-dawb raw khoom cov ntaub ntawv tswj cov ntaub ntawv, Qib 2 pureot titanium daim ntawv pov thawj uas yog ywj siab, tsis muaj tus ntoo khaub lig- paug nrog carbon steel ua. □ Weld: High-purity argon tag nrho shielding, tsis muaj overheating discoloration; mos polishing; tsis muaj qhov sib sib zog nqus ntawm qhov khawb □ Lub peev xwm kuaj xyuas electrochemical yog ua rau tag nrho saum npoo, thiab txhua qhov chaw nyob hauv cov qauv tsim nyog. □ Lub raj nplaim tsis muaj cov tshuaj fluorine tso tawm, thiab tsis muaj cov kua mis dawb fluoride etching. □ Txhawb cov khoom siv: Thickened PTFE lub tes tsho cais tawm, flange gaskets, nylon hoisting pulleys, thiab ua tiav aeration los ua ke □ Kev ntsuas kev ua tau zoo: Tsis siv neeg kaw ntawm ob lub fluoride pipeline mechanical interlock; CIP aeration txuas los xyuas kom meej tias cov pa oxygen yaj nyob rau ntawm lossis siab dua 8 mg / L □ Ntim: cais tawm ntawm thaj chaw tshuaj fluorine, tsis yog-hloov bracket tso, fluorine-dawb mos los tiv thaiv- khawb zaj duab xis wrapping ### 1.5 Quartz Helle los tiv thaiv tube Ua ntej-Kev tshuaj xyuas tus me nyuam □ Raw cov ntaub ntawv: Cov ntaub ntawv khaws cia cov ntaub ntawv pov thawj, cov ntaub ntawv pov thawj impurity tivthaiv rau siab -purity fused quartz. □ Cov ntaub ntawv tsis tu ncua- qhov kub thiab txias kev kho mob tom qab ua cov xov xov thiab txiav Kev tshuaj xyuas tag nrho ntawm 100% lub teeb kis tau tus mob: Tsis muaj npuas sab hauv, nkag mus rau microcracks, xov ntug chipping lossis nto frosting □ Tsawg- ntsuas dej nruj: 20-feeb kev sib txuas ntawm cov xov sib txuas, tsis muaj qhov sib txuas pipeline nyuaj mechanical interlock yuam kaw; cua sov tus nqi txwv tsawg dua lossis sib npaug li 0.4℃/ min; Flow velocity limit Tsawg dua los yog sib npaug li 0.6 m / s Cov khoom siv txhawb nqa: Cov cuab yeej ua tiav ntawm lub teeb iav iav tshuaj xyuas, ntau- txheej tuab roj hmab poob siab absorbing gaskets thiab yas xov mos tiv thaiv npog □ Ntim: Customized foam-lined shockproof ntoo lub thawv, ib lub raj ntim nrog cov tuab tuab thiab cov cim # wrap # Ua ntej-Delivery Check Items for 1.4 PFA Coated Heaters Raw khoom: Ntawv pov thawj rau zaub mov-qib PFA fluoroplastics, daim ntawv pov thawj zeb kuaj rau carbon steel substrates, thiab cov ntaub ntawv ntawm txheej thickness. □ Ib qho tseem ceeb ntawm cov txheej txheem molding cov ntaub ntawv, tsis tas yuav tsum tau kho cov khoom siv kho mob thib ob □ Txheej adhesion sampling tev kuaj tsim nyog, substrate ua ntej-kev kho (xeb tshem tawm, ua kom) batch log □ Nthuav pom ntawm tag nrho saum npoo: Tsis muaj pinholes, nkag mus khawb khawb, □ hlwv hluav taws xob tsis sib xws, qhov kev ntsuam xyuas tsis sib xws 95℃nyob rau hauv qhov tshwm sim ntawm ib tug tshaj -kub mob; lub 40-feeb tshaj tawm- kev tu kom txias qeeb yog qhov yuav tsum tau ua thiab tsis tuaj yeem hla dhau. □ Nrog cov khoom siv ntxiv: Cov khoom siv ntsuas kub sib txuas, cov khoom siv ua ntej- lim, cov cuab yeej hloov kho cov yas hloov tau yooj yim, thiab cov ntsaws ruaj ruaj; Ua kom tiav □ Tshaj Tawm ntawm siab-kev ntsuas kub ntawm kev laus simulation (qhov ntsuas kub tsis tu ncua ntawm 95 degree, tsis muaj qhov ua paug lossis txheej txheej txheej) Ntim: Cov mos mos tsis-cov ntaub qhwv, kab rov tav tso rau ntawm cov yas tsis muaj ntaub qhwv thiab tiv thaiv los ntawm siab -Tshem tawm qhov kub thiab txias #7 Cov khoom siv hluav taws xob thaum lub sijhawm thauj mus los Kev lees txais hauv Ntu 2 ### 2.1 Ntawm-Qhov Chaw Txais Cov Khoom Siv rau 316L Stainless Steel Heating Tubes □ Cov khoom siv carbon steel raug cais tawm los ntawm PTFE strips kom tiv thaiv kev sib cuag ncaj qha, thaum tag nrho cov yeeb nkab txuas, flanges, thiab brackets yog ua los ntawm 316L stainless hlau. □ Kev ywj pheej auxiliary tso tso rau ntawm qhov chaw siab tshaj plaws ntawm txhua pab pawg, raj bundles installation inclination siab dua los yog sib npaug rau 12℃□ Argon rov qab tiv thaiv, post-weld hauv zos pickling passivation, thiab pom kev re- kev tshuaj xyuas tau ua tiav thaum lub sij hawm weld rework ntawm qhov chaw. □ Kev simulation dhau- qhov ntsuas kub tau ua tiav tiav, thiab qhov ntsuas kub alkali cuam tshuam tau raug xaim thiab debugged. Ultrasonic phab ntsa thickness chaw kuaj xyuas ntawm lub affixed raj nras; tsis muaj kev puas tsuaj tshiab thaum lub sij hawm thauj mus los thiab hoisting. □ Lub qhov tso pa tawm tsis muaj kev cuam tshuam tom qab kev sib txuas ntawm lub raj xa dej, thiab tsis muaj lub hnab ntim cua nyob ruaj khov thaum lub sijhawm ntsuas kev ncig. □ Tom qab kev teeb tsa, lub siab hydraulic tau rov ua kom tiav, thiab tsis muaj qhov xau ntawm qhov vuam thiab flange txoj haujlwm. □ Lub zog cua sov hloov pauv tau tswj tsis pub dhau ± 5% thaum lub sij hawm tag nrho -load sim khiav rau peb tus qauv. ### 2.2 Nyob rau-Qhov Chaw Txais Cov Khoom Siv Rau Cov Tube Titanium Cov Cuab Yeej Siv Ua Ntej □ Ua tiav PTFE lub tes tsho cais tau siv los ua kom tag nrho cov ntsiab lus sib cuag ntawm titanium raj thiab carbon steel txhawb nqa / flanges. □ Lub raj xa dej fluoride muaj ob lub tshuab ua haujlwm sib cuam tshuam, thiab kev sim pub mis pub mis tsis zoo tau ua tiav tiav. □ Lub CIP aeration system tau txuas nrog zoo, thiab qhov ntsuas cov pa oxygen yaj tau raug tswj xyuas tas li ntawm lossis siab dua 8 mg / L. □ Tsis muaj khawb kev puas tsuaj tshwm sim thaum lub sij hawm hoisting, tag nrho saum npoo muaj peev xwm rov ua dua - scanning tom qab kev teeb tsa □ Cov hlau hlua khi tsis muaj nyob rau ntawm lub raj; nylon slings yog tshwj xeeb yog ua hauj lwm rau disassembly elevating. □ Hydraulic nruj retest ntawm tag nrho cov titanium loops nram qab no pipeline kev twb kev txuas □ Nruam tag nrho -load trial run, fluoride detector xoom drift-dawb, tsis muaj xeb sediment ntawm lub tank hauv qab qhov hluav taws xob ### 2.3 Quartz Cua sov Tube On-Site furnishing txoj hauj lwm hom-tshiab, tuab roj hmab poob siab nqus gaskets, thiab cov kev txhawb nqa tau ruaj khov. □ Ib phau ntawv yuam kev qhib simulation tau ua kom paub meej tias cov kua txiav- tawm hauv alkali pipeline mechanical interlock valve. □ Cua sov tus nqi limiter calibrated; Qhov tseeb qhov kub nce ceev ruaj khov ntawm Tsawg dua lossis sib npaug li 0.4℃/ min □ Qhov nrawm nrawm tau tswj xyuas qhov tsawg kawg nkaus ntawm 0.6 m / s, thiab cov twj tso kua mis ntau zaus tau hloov kho kom tsis txhob muaj kev kub ntxhov ntawm lub raj ntim kev co thaum lub sijhawm plaub - teev ua haujlwm tas mus li. Re- tshuaj xyuas tag nrho lub teeb kis tau tus mob tom qab kev teeb tsa; tsis muaj microcracks tshiab los yog ntug chipping vim yog kev thauj mus los / nqa □ Kev sim rov qab los ntawm kev kaw qis qis- cov dej ntws mus rau txhua pawg quartz □ Tsis muaj qhov tawg tawg, qhov ntsuas cua sov lub voj voog simulation tau ua tiav tiav. ### 2.4 Ntawm-Qhov Chaw Txais Cov Khoom Siv rau PFA Coated Heaters □ Multi-stage khoom particle pipeline pem hauv ntej-kawg lim cartridge thiab prefilter txuas □ Tsis siv neeg lub hwj chim- tawm kev tiv thaiv yog ua kom raug ntawm 95℃los ntawm qhov ntsuas kub sib cuam tshuam thiab calibrated □ CIP qhov kev pab cuam yog inextricably txuas mus rau qhov yuav tsum tau 40-feeb qeeb txias module thiab tsis tuaj yeem ua manually bypassed Soft plastic buffer pads yog siv los ua kab tag nrho cov ntse hlau txhawb nqa npoo, tshem tawm qhov txaus ntshai ntawm kev sib txhuam nrog cov txheej. Tom qab kev teeb tsa, tag nrho cov txheej txheej saum npoo tau pom pom dua los xyuas kom meej tias tsis muaj qhov tsis zoo lossis hlwv. □ Kev ntsuas hydraulic nruj kom pom qhov zais cov substrate to hauv cov cheeb tsam puas los ntawm txheej □ Nruab nrab-ntev-lub sijhawm ua haujlwm kub nyob hauv qab, puv -load sim khiav Tsis yog ib qho hluav taws xob tsis zoo, 90℃## Daim Ntawv Pom Zoo rau Tsis yog -Kev Tsis Txaus Siab Qhov Tsis Zoo kev npaj kho dua tshiab, rov- lub sijhawm tshuaj xyuas, thiab tus neeg muaj lub luag haujlwm, thiab kos npe tawm tom qab qhov kev xeem rov ua tiav. □ Cov teeb meem loj (cov khoom siv hloov pauv, kev cuam tshuam tsis tsim nyog, kev puas tsuaj ntawm cov txheej txheem, txheej txheej nkag): Tshem tawm tag nrho cov khoom siv los yog disassemble thiab hloov lub hnab ntim tag nrho. □ Ua tsis tau rov kuaj dua ob zaug: Pib qhov thib peb-kev tshuaj ntsuam xyuas tus kheej, nrog tus neeg muag khoom lub luag haujlwm rau tag nrho cov nqi kuaj. □ Kev lees txais tsuas yog kos npe tom qab txhua yam khoom raug cim "Pass"; ib feem tsim nyog ib yam khoom tsis tuaj yeem lees txais nyias. ## Ntu 4 Archive Filing Confirmation Items Following Txais Pass □ Batch test reports and raw material certification □ Data recording and photographs of factory pre-delivery inspections □ Trial run curve data, on-site installation lees txais daim ntawv xeem □ Qhia txog kev ntsuam xyuas hydraulic siab thiab phau ntawv kev sib txuas kev sib txuas rau kev kho, debugging thiab kev khiav hauj lwm □ Warranty commitment document, spare parts delivery checklist □ Cov ntaub ntawv puv lub neej ntawm txhua yam khoom siv, suav nrog cov ntawv thiab cov ntaub ntawv hluav taws xob dual-version